Proactive Safety Intelligence from Existing Cameras | Braingine ErgoGuardSkip to main content
ErgoGuard — Worker Safety

Your workers' highest-risk movements are happening right now. Most go unrecorded.

ErgoGuard delivers continuous, shift-level ergonomic risk assessment using existing cameras — surfacing the postures, tasks, and roles driving your injury claims before another one is filed.

The Challenge

Ergonomic injuries compound quietly. By the time the claim arrives, the cause is months old.

Musculoskeletal injuries are among the most common and costly workplace injuries in logistics, manufacturing, and food processing. They develop gradually from repetitive motion, awkward postures, and cumulative strain — not from single incidents that are easy to identify.

Traditional ergonomic assessment relies on periodic manual observation or consultants reviewing video footage. By the time a risk is formally assessed, the injury may already be developing.

ErgoGuard provides continuous, shift-level ergonomic risk assessment using your existing facility cameras — surfacing the highest-risk activities, roles, and locations before they generate claims.

Warehouse worker ergonomics
12
High Risk Events (today)
6.4
Avg. REBA Score
91%
Belt Compliance
38
Monitored Workers

Example dashboard display

Capabilities

Eight data points ErgoGuard captures on every shift.

Person Detection and Tracking

Identify and track workers across camera views without biometric identification or invasive monitoring.

Pose Estimation

Detect body joint positions and movement patterns to identify postures associated with elevated injury risk.

REBA Scoring

Generate Rapid Entire Body Assessment scores automatically at the shift level, replacing manual ergonomic assessment.

Joint-Angle Calculations

Measure spine, shoulder, knee, and wrist angles during high-risk tasks to identify specific intervention opportunities.

Activity Classification

Classify worker activities by risk category — lifting, bending, reaching, repetitive motion — and track frequency over time.

Back-Support-Belt Compliance

Monitor whether workers required to wear back-support belts are doing so consistently throughout their shifts.

Shift-Level Trend Analytics

Track ergonomic risk patterns across shifts, roles, and locations to identify where intervention will have the most impact.

ROI Dashboards

Connect ergonomic risk reduction to injury claim trends, lost-time projections, and insurance cost implications.

Use Cases

Where ErgoGuard delivers the most impact.

Warehouse Picking

High repetition, sustained bending, and heavy lifting create cumulative ergonomic risk that manual observation misses.

Manufacturing Assembly

Repetitive joint motion and sustained awkward postures on assembly lines are a primary source of musculoskeletal claims.

Food Processing

Processing environments combine repetitive motion, cold exposure, and awkward postures across extended shifts.

Packaging Lines

Continuous reach, grasp, and lift motions at packaging stations create high-frequency injury risk over time.

Material Handling

Manual load movement generates the highest single-incident injury risk in physical operations.

Built with worker privacy in mind.

ErgoGuard focuses on body posture and movement patterns — not facial recognition, biometric identification, or individual performance monitoring. The system is designed to improve safety outcomes at the role and task level, not to surveil individual workers.

  • No biometric or facial identification
  • Aggregated role and zone-level reporting
  • Configurable data retention policies
  • Supports ethical AI governance frameworks

Know which tasks are driving your injury claims before the next one is filed.

Request an ErgoGuard demo. Braingine will identify the highest-risk activities in your operation within five days.

Request an ErgoGuard Demo
New to the category? Read What Is Proactive Safety Intelligence?